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Home > Resources > Processing Guides, Secondary Operations, Joining Techniques and Troubleshooting Help > Troubleshooting - Compact Disc Molding
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Troubleshooting - Compact Disc Molding

We have analyzed most of the processing defects that can occur during injection molding of compact discs (CDs). Look through the following catalogue to determine possible causes of processing defects. Most importantly, we suggest specific corrective actions that may help you stop processing defects.



Overview

Select a topic to find specific help.

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Disc Too Thick

Dimensional deviation

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Disc Too Thin

Dimensional deviation

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Dishing Angle Too Large

Dimensional deviation: chinese hat, propeller, dishing

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Inner Diameter Too Large

Dimensional deviation

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Inner Diameter Too Small

Dimensional deviation

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Asymmetry Too High

Fault noticeable when playing CD

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Birefringence Too High

Fault noticeable when playing CD

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Block Error Rate Too High

Fault noticeable when playing CD

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HF Signal Too Low

Fault noticeable when playing CD

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Push-Pull Signal Too High

Fault noticeable when playing CD

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Radial Noise Too High

Fault noticeable when playing CD

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Black Specks

Fault visible on metallised CD

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Brown Discoloration or Brown Streaks

Fault visible on metallised CD

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Bubbles

Fault visible on metallised CD

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Flow Marks From Centre

Fault visible on metallised CD

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Record Grooves

Fault visible on metallised CD

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Specks

Fault visible on metallised CD

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Streaks Due To Air

Fault visible on metallised CD

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Streaks Due To Moisture

Fault visible on metallised CD

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Streaks Due To Overheating

Fault visible on metallised CD

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Surface Imperfection

Fault visible on metallised CD

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White Streaks

Fault visible on metallised CD

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Flow Lines

Fault visible under polarised light

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Optical Fault

Fault visible under polarised light

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Radial Streaks

Fault visible under polarised light

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Ring

Fault visible under polarised light

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Broken Disc

Processing error

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Brown Patches

Processing error

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Cold Slug

Processing error

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Disc Sticks To Mirror (fixed side)

Processing error

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Disc Sticks To Punch (stamper side)

Processing error

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Drooling Nozzle

Processing error

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Flash At Outer Edge

Processing error

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Rough Centre Hole

Processing error

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Runner Stays On Disc

Processing error

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Sprue Break

Processing error

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Uneven Cavity Filling

Processing error

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