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Home > Resources > Processing Guides, Secondary Operations, Joining Techniques and Troubleshooting Help > Troubleshooting - Injection Molding
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Troubleshooting - Injection Molding

We have analyzed most of the processing defects that can occur during injection molding. Look through the following catalogue to determine possible causes of processing defects. Most importantly, we suggest specific corrective actions that may help you stop processing defects.



Overview
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Black Discoloration

Fault category: color

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Blackening

Fault category: color

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Cloudiness

Fault category: color

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Color Inconsistences

Fault category: color

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Consistent Discoloration

Fault category: color

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Deeper Color At Weld Edges

Fault category: color

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Rings Around The Gate

Fault category: color

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Stress Whitening

Fault category: color

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Deformation of Part

Fault category: ejection characteristics

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Ejector Marks

Fault category: ejection characteristics

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Mould Opening Noise

Fault category: ejection characteristics

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Mould Will Not Open

Fault category: ejection characteristics

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Part Remains in Mold Cavity

Fault category: ejection characteristics

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Part Ruptures During De-mold

Fault category: ejection characteristics

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Sticking Sprue

Fault category: ejection characteristics

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Damaged Grain on the Molded Article

Fault category: gloss

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Dull Spots

Fault category: gloss

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Frosting

Fault category: gloss

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Localized, Glossy, Finger-Shaped Depressions

Fault category: gloss

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Matt Surface Defects Near Hot Runner Units

Fault category: gloss

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Poor Gloss with Polished Surfaces

Fault category: gloss

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Poor Matt Effect on Textured Surfaces

Fault category: gloss

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Variations in Gloss on the Surface of the Molded Article

Fault category: gloss

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White Spots

Fault category: gloss

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Defective Integral Hinges

Fault category: mechanical problems

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Inadequate Weld Line Strength

Fault category: mechanical problems

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Mechanically Defective Part

Fault category: mechanical problems

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Cold Slug

Fault category: other surface defects

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Large Bubbles

Fault category: other surface defects

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Macroscopic Cracks

Fault category: other surface defects

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Microscropic Cracks

Fault category: other surface defects

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Small Bubbles

Fault category: other surface defects

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Tear Drops

Fault category: other surface defects

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Voids

Fault category: other surface defects

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Flash

Fault category: part dimensions

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Incorrect Dimensions

Fault category: part dimensions

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Part Fails To Fill Properly

Fault category: part dimensions

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Variations in Section Thickness (Target / Actual)

Fault category: part dimensions

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Variations in Weight

Fault category: part dimensions

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Cycle Time Too Long

Fault category: processing

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Melt Cushion Varies in Size

Fault category: processing

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Mold Corrosion

Fault category: processing

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Stringing

Fault category: processing

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Unusual Smell

Fault category: processing

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Brown or Black Spots

Fault category: specks

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Craters

Fault category: specks

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Grey Specks

Fault category: specks

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Jetting

Fault category: streaking

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Knuckle Line

Fault category: streaking

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Large-Area Silver Streaks

Fault category: streaking

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Overheating Streaks

Fault category: streaking

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Surface Marred by Linear Grooves

Fault category: streaking

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U-Shaped Streaks Open Towards the Flow Direction

Fault category: streaking

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Flaking

Fault category: surface defects

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Blisters

Fault category: surface irregularities

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Delamination

Fault category: surface irregularities

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Grooves

Fault category: surface irregularities

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Localized Sink Marks

Fault category: surface irregularities

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Notches Along Weld Line

Fault category: surface irregularities

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Sinking Over Entire Surface of Part

Fault category: surface irregularities

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General Warping

Fault category: warping

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